The key technology of high-performance filter material preparation for Sinoma Membrane exceeds international level

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The national science and technology support plan project undertaken by Sinoma Membrane Materials Co., Ltd. “Key technology and demonstration application of glass fiber/polymer composite high performance filter material preparation” has passed the acceptance of the expert group recently. The successful acceptance of the project marks China. The key technology of glass fiber/polymer composite high performance filter material preparation has surpassed the international level.

In 2012, there were long-term and large-scale heavy haze weathers in China. Among the major factors causing haze weather, industrial dust pollution is a pollution prevention and control field with scale and economic value due to its large amount and relatively concentrated pollution sources. In this regard, the state has intensively promulgated pollution control emission standards for various industries, and has put forward very high and specific requirements for the discharge of various particulate matter and harmful gases. The National Twelfth Five-Year Plan clearly puts forward the goal of energy conservation and emission reduction. By 2015, the carbon dioxide emissions per unit of GDP will be reduced by 17%, and the energy consumption per unit of GDP will fall by 16%.

As a basic industry with a long history in China, the cement industry has laid a solid foundation for China's modernization construction and is also a major emitter of pollution. As of 2012, China's total cement output reached 2.184 billion tons, and the annual emission of smoke was about 15.55 trillion cubic meters. Meter. The cement industry has always adopted more advanced dust collection technology and equipment. Therefore, it has put forward higher requirements for filter materials for dust collection. The membrane filter material has become the only choice to solve the ultra-low emission of dust.

However, the membrane filter technology has been controlled by several foreign companies and has been technically blocked by China. As a central enterprise with the background of scientific research institutes, Sinoma Science and Technology is the first research unit involved in research and development of filter materials. In order to comply with market requirements, Based on the technology of pre-filter material preparation, the company has bravely undertaken the mission of developing high-performance membrane filter industry technology with independent intellectual property rights, and organized the elite to launch an impact on the development of low-resistance, high-efficiency and long-life membrane filter technology.

At the beginning of the establishment of the project team, the scientific and technological evaluation and science and technology reward system were formulated, and the training and coordination of young talents was the top priority. At the same time, the project team carried out innovation management changes, mainly from the past plan centralized management to resource integrated management, from resource-based management to capacity-based management, from goal-oriented management to opportunity-oriented management. At present, the project team has formed a passion for basic research, relying on scientific and technological innovation to achieve industrial upgrading, and strive to explore effective mechanisms for collaborative innovation in production, research and research in basic research fields.

In order to successfully complete the task, the Sinoma Science and Technology Support Program project team has established a technological innovation system that is enterprise-oriented, market-oriented, collaborative innovation of production, education and research. On the basis of the original filter material development technology and the exchange of understanding in the cement industry, the polyimide research group of Beijing University of Chemical Technology is jointly researching the technology realization path and industrial realization path of low-resistance, high-efficiency and long-life film-coated filter materials. Assess process risk.

Under the correct leadership of CSG and the company's management team, through the research and development of the research team members for 3 years, Sinoma Technology successfully developed the production technology of small pore size and high porosity PTFE film and high performance chlorimide fiber. A series of surface modification formulations have been developed to meet the requirements of fiberglass fabric structure and multi-layer composite felt. PTFE film, chlorimide fiber, surface modification and film production line have been built, with an annual production capacity of 4 million square meters. Solved the problem of localization of high-performance film filter material.

It is reported that the project products have been applied in many cement enterprises. Through technical exchanges and on-site analysis with cement companies, the project products have achieved the goal of high efficiency, low resistance and long life. In the application of the three companies of Jinlu Group Luquan Jinyu Dingxin Cement Co., Ltd., the running resistance of the kiln dust collector is 800Pa~1000Pa, and the chimney dust emission concentration is 8mg/Nm3~10mg/Nm3. The data is more resistant than foreign products. Low, emissions are also lower, fully surpassing the foreign products. At present, the project products have been applied in many projects at home and abroad, achieving good economic and social benefits, and providing technical support for China to vigorously control PM2.5 industrial dust, providing a strong material guarantee for energy saving.

The research group has successfully applied for 21 patents, including 12 domestic invention patents and 2 US invention patents; 16 authorizations, including 8 domestic invention patents and 1 US invention patent. He has published 6 papers in core journals at home and abroad, including 2 SCI papers. At the same time, it led the formulation of the national standard "glass fiber filter material" (GB/T25041-2010) and was approved and released.

The acceptance is entrusted by the expert group organized by the China Building Materials Federation by the Ministry of Science and Technology. Sinoma Technology Co., Ltd. will further deepen the experience summary of the research and development process of the science and technology support project in response to the requirements put forward by the experts in this acceptance, and extend the product. Marketization expands technical support and makes greater contributions to the company's industrial development and industry progress.

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