Formulation design has a huge impact on waterborne epoxy coatings

What depends on the performance of waterborne epoxy resin coatings? Experts from the China Epoxy Resin Industry Association believe that many factors play a role and that one of them must not be ignored. Formula design has a huge impact on waterborne epoxy coatings and is one of them.
Experts said that through the choice of epoxy resin, waterborne epoxy curing agent, pigment filler and various additives, aqueous epoxy resin coatings with different properties can be prepared. When formulating waterborne epoxy resin coatings, two considerations need to be considered. Factors: First, the equivalent ratio of epoxy resin and waterborne epoxy curing agent, the second is the choice of pigments, and the third is the choice of additives. These three factors are considered well and the formula design is successful.
Equivalent ratio of epoxy resin and waterborne epoxy curing agent is the primary factor. Experts from the China Epoxy Resin Industry Association said that there are differences in the types of water-based epoxy resin coatings used in this area: For type I water-based epoxy resin systems, water-based epoxy curing agents are used to directly emulsify low molecular weight Liquid epoxy resin, the system has a higher surface activity of the segment, the appropriate increase in the equivalence ratio between the two, can significantly reduce the coating's water resistance and hardness, generally controlled in the range of 5 to 10% higher than the theoretical value Inside. For other types of aqueous epoxy resin systems, if the amount of epoxy resin is appropriately increased, it will help improve the water resistance and corrosion resistance of the coating because epoxy resins are lipophilic and waterborne epoxy curing agents. The hydrophilicity is relatively strong, and an appropriate amount of water-based epoxy curing agent can improve the lipophilicity of the system. In some cases, if an excessive amount of epoxy curing agent is used, the curing speed and cross-linking density of the coating film can be improved, thereby improving the solvent resistance, stain resistance, adhesion, drying speed, etc. of the coating film. This can be adjusted according to the specific application.
According to the application requirements of the water-based epoxy resin coating to choose the right pigment filler. Experts from the China Epoxy Resin Industry Association pointed out that in the case of acid and alkali resistant media, pigments such as red iron oxide and precipitated barium sulphate can be used. For applications where light and heat resistance are required, zinc oxide and micaceous iron oxide can be used. Filler; If you want to increase the chemical resistance of the coating and improve its mechanical properties, you should choose fillers like mica and talc. Of course, considering that the water-based epoxy curing agent is weakly alkaline, acidic pigment fillers should be avoided, so as to avoid demulsification and delamination after the two components are mixed. Waterborne epoxy resin coating is a two-component coating. Pigment fillers can be added to the epoxy resin emulsion component or added to the waterborne epoxy curing agent component. However, for ease of use, the pigment filler should be added. The comparison of the equivalents of the two components is close.
Auxiliaries are one of the indispensable components in the production, storage and construction of waterborne epoxy resin coatings. It is necessary to make full use of the role of various additives in the coating and the final coating performance, and to use various additives in a targeted manner. The additives for waterborne epoxy resin coatings should include coalescents, defoamers, dispersants, rheology modifiers, etc. The specific choice should consider compatibility with aqueous epoxy resin systems to avoid gels and Film floating oil and other defects.

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